Enhanced Film Power MELF Resistor
The power MELF resistor is a high-performance electronic component with a wide power range, typically spanning from 0.5 watts (W) to 5 watts (W), capable of meeting the needs of various high-power circuits. In terms of resistance, this type of resistor covers a broad range from 0.5 ohms (Ω) to 10 megohms (MΩ), providing designers with great flexibility.
Compared to traditional chip resistors, power MELF resistors stand out with their small size and high power output. They can provide the required resistance value in a compact space while enduring higher power loads, which is crucial for the miniaturization and high-power trends of modern electronic devices.
Beyond high power and small size, power MELF resistors also exhibit excellent pulse withstand capability and thermal dissipation performance. Under pulsed currents or instantaneous high-power loads, these resistors remain stable and are less prone to damage. Meanwhile, their superior thermal design ensures effective heat dissipation under high-power conditions, thereby extending the component's lifespan.
Furthermore, power MELF resistors feature a special cylindrical mechanical structure that grants them outstanding resistance to vibration and thermal shock. In complex and varied electronic device environments, this structure ensures the reliability and stability of the resistors, maintaining excellent performance even under harsh conditions.
Due to their superior performance and broad application prospects, power MELF resistors are widely used in various fields such as power supplies, communications, healthcare, and lighting. In the power supply field, they are used in critical circuits for current limiting and voltage division; in communications, they play a vital role in stabilizing signals and reducing interference; in healthcare, their reliability and stability provide robust support for the safe operation of medical equipment; and in lighting, they help improve the efficiency and lifespan of LED lights and other lighting devices.
| Type | Body Length (L, mm) | Cap Diameter (D1, mm) | Body Diameter (D2, mm) | Soldering Spot (B, mm) | Net Weight Per 1000 pcs |
|---|---|---|---|---|---|
| 1/2W | 3.52 ± 0.15 | 1.35 ± 0.1 | D1+0.02/ -0.15 | 0.6 Min. | 17 grams |
| 1W | 5.90 ± 0.20 | 2.20 ± 0.1 | D1+0.02/ -0.2 | 1.0 Min. | 66 grams |
| 2W | 8.50 ± 0.50 | 3.00 ± 0.2 | D1+0.05/ -0.35 | 1.3 Min. | 186 grams |
| 3W | 10.50 ± 0.50 | 4.00 ± 0.5 | D1+0.05/ -0.45 | 1.6 Min. | 446 grams |
| 4W | 12.60 ± 0.60 | 4.60 ± 0.5 | D1+0.05/ -0.50 | 1.8 Min. | 750 grams |
| 5W | 14.60 ± 0.60 | 5.10 ± 0.5 | D1+0.05/ -0.50 | 2.0 Min. | 1000 grams |
| Power Rating (at 70°C) | Maximum Working Voltage | Maximum Overload Voltage | Minimum Resistance | Maximum Resistance | Resistance Tolerance | Available Resistance Values |
|---|---|---|---|---|---|---|
| 1/2W | 250V | 500V | 0.51Ω | 1MΩ | ±5%~±5% | E-192/E-24 |
| 1W | 300V | 600V | 0.51Ω | 1MΩ | ±5%~±5% | E-192/E-24 |
| 2W | 350V | 700V | 0.51Ω | 4.7MΩ | ±5%~±5% | E-192/E-24 |
| 3W | 400V | 800V | 0.51Ω | 6.8MΩ | ±5%~±5% | E-192/E-24 |
| 4W | 400V | 800V | 0.51Ω | 8.2MΩ | ±5%~±5% | E-192/E-24 |
| 5W | 450V | 900V | 0.51Ω | 10MΩ | ±5%~±5% | E-192/E-24 |
| Characteristics | Limits |
|---|---|
| Temperature Coefficient, PPM / °C | ±200, ±400, ±600, ±800 |
| Operating Temperature Range, °C | -55 ~ +155 |
| Insulation Resistance, MΩ | >10⁴ |
| Failure Rate in Time, pcs / 10⁹ device hours | <1 |
| Tin Whisker (JESD201 Temperature Cycling & High Temp. / Humidity Storage), μm | <5 |
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Enhanced Film Power MELF Resistor
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